Tuesday, August 27, 2013

LEAN Production In The Garment Industry


Clothing manufacturers should be applied and technological innovation, which will lead to achieving the higher level of automation of production. Besides, the goal of automation is not, as is sometimes the case, mass production of large series of products at the lower price, but the creation of a flexible system, like lean production that can quickly meet the specific requirements of customers and enables easy and fast reorientation from one to the other production. Only this system allows manufacturers to effectively adapt to market conditions which are no longer filters out two collections a year, but six or seven a year.

Lean production (Kaizen techniques originated) is a result of the analysis conducted at the Institute of Massachusetts Institute of Technology (MIT), which was performed for the U.S. automotive industry, with the aim of finding a key success of Japanese manufacturers. Taiichi Ohno, the director of the Japanese company, Toyota is the first practically implement the concept of lean production. Lean manufacturing refers not only to production, but also to all other functions within the business systems, as well as relationships with manufacturers. Thus organized business-production system through the centralization of technical-economic function allows:

  • reduce the wearing of capital,
  • reduce costs,
  • increase the adaptability of new products,
  • increase of total profits and
  • timely delivery of products known buyer.
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